Different Methods of Knitted Garments Manufacturing Process

Different methods of knitted garments manufacturing processes are considering their advantages and disadvantages.

There are 4 types of knitted garment manufacturing methods.

1.      fully cut and sewn method
2.      stitched shaped cut method
3.      fully fashion method
4.      integral  method






Method
Method in brief
Advantages
Disadvantages
Applications
Fully cut and sewn method
All required garment pieces are cut from the fabrics and sewn together to complete the garment.
Higher production rate

Fabric are on low cost than other methods

ease speed knitting of fabric

Labor intensive

Higher fabric waste

Higher WIP

Longer lead time

not widely use for wool
T shirt

Vest

Underwear
Stitch shape cut method
Components of garments are knitted individually as rectangle poses according to size and cutting or trimming for side shaping, neck holes and arm holes.
Less labor intensive
Higher fabric waste

currently this method is not using

vest

T shirt
Fully fashion method
Components of the garments are shaped on the knitting m/c at the selvedges by progressive narrowing.
Little or no cutting wastage

Not liable to fry because edges of the garment pieces are sealed.

Production is effective
Low volume of production (Because time consuming wastage of time by increasing one decreasing of needle)
Sweater

Cardigan

Tights

Stocking

lingerie

Integral method

Garments are produce as one peice.sometimes end and the beginning of the garments must be joined together.

Labor cost is low

Low wastage

Faster time to market by eliminating the need for sewing any components




Different items in shape and size cannot make.



Socks

Hose

Gloves

Woolen cap

pantyhose