Computerized Cutting Vs Manual Cutting
We all know that well the main function of cutting room is
cutting operation of fabric rolls or fabric pieces. And also production
efficiency and proper quality control also essential part of each work process
of cutting room. In the textile industry manual cutting and computerized
cutting processes are done. Above two methods have advantages as well as
disadvantages. In this post I hope to discuss that advantages and disadvantages
separately.
Computerized Cutting Process
In computerized cutting method the most operations done by
computerized cutting system. To launch this operation IT skill operator is
needed. But need not several operators hence, company can save labour cost. Nevertheless
division of labour is an essential to control this cutting operation. This
method is very much effective one because accuracy will high so quality of work
will high so failure cost s very low. Using this method we can easily cut large
amount of fabric pieces. Therefore computer controlled cutting system is most
suitable for large production and not suitable for small quantity of order. As
an another advantage of computer control cutting method we can see any function
can be proper controlled such as cutting speed etc. Not only that there are low
accidents when operation process. However machines maintain cost is high and
there is large place is needed to store this system. Although this method is
modern the cutting process can not be reached 100% efficiency because need to
eliminate fabric faults during cutting.
Manual Cutting Process
This method is considered as conventional cutting process.
To achieve this cutting process can be used following cutting equipments.
# Hand Shears (For single or double plies)
# Electric Shears (For Small/Several Plies)
# Straight Knife Cutting Machine
# Rotor Blade Cutting Machine
# Die cutting Machine
# Band knives
# Water Jet Cutting Machine (For single or double plies)
# Plasma Torch Cutting Machine (For single or double plies)
# Laser beam cutting Machine (For single or double plies)
Manual cutting process is very suitable for small quantity
orders. And It has more disadvantages such as less effective, quality is low,
slow operation process, not suitable for large scale, cutting speed depend of
skills of cutting operator. Accidents are high hence personal protective
equipments are compulsory to wear when cutting operation. In the manual cutting
there is essential to use any marker before cutting process. And also several
workers are needed to perform cutting operation so company has to spend
additional labour cost. Not only that this method quality is lower than
computerized cutting method hence cutting failure cost will be increased.
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