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How to training operators and QCs for knitting productions

Garment wala sevakayo phunu karanne kohomada ?
QC training procedure of Sri Lankan garment factories
Machine operator training procedure of Sri Lankan garment factories
Quality training procedure of Sri Lankan knitting garment factories


I think following instructions will helpful to understand the procedure of flow employee training of knitting factory. 

  1. How to identify the color number and party no. in yarn corn and according to the  production  card.

  1. There will be different yarn allocation according to the orders. 

  1. How to check the tension on fabric.

  1.   How to check the color way on fabric according to the card.

  1. How to identify  the different  parts of cap.( Lining , folding Line , Welt , Cuff , What is gather part ,  loose yarn part , what is rib part .)

  1.  Advised when they apply the rubber yarn have to mach with particular color yarn.

  1.  Advised when they apply the yarn to the machine, no. of ply’s will get different according to the articles, structures and gauge.

  1. Advised each piece have to check by the machine operator.

  1. As they see a damage have to informed to the mechanic immediately.

  1. Confirmed piece always should be on the top of the machine.


 Special instructions for knitting operators

01. If the operator start the machines without checking the above point, production piece will get more & it will go for rewinding as damages.

It will course for less yarn for relevant order for other sizes. If they don’t have the proper yarn party they will use different party available in production. it will go like a chain to use different parties in order. That will effect very badly if we have accessory part or adjoin part in same article.

02. If the operator don’t check the machine properly production will pass to end control with damages, wrong sizes, wrong colors & less pieces.

03. (i) If more damages have to repair unnecessary at end control it will course more money, more operation & poor quality.
    (ii) Some times have to reknitt to fill order. At that time machine have to rearrange & if yarn not available have re-dye the yarn. It will take more time & waist of the machine capacity. If capacity not enough in Eskimo we have to go for sub contractor for one work money will waist twice.

04. If we check further more it will get delay the order, company has to recruit more works & unnecessary money waist due to operator’s mistakes.

           

These things can happen due to careless to less knowledge & bad attitude we have to monitor & try to educate & get the work with in efficient way to get successes to avoid more rewinding & more productivity. 

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