Fabric Pilling Test with Pilling Box Method

Pilling Test with Pilling Box Method (ISO: 12945-1)
Fabric Pilling Test


Objective: To determine pilling resistant of given fabric.

Principle: According to the movement of pilling box allowed to generate fabric surface pilling of particular specimens.

Tools and equipment: Marking pen, scissor, polyurethane tubes, mounting devices, single needle lock stitch machine, pilling box.

Procedure: Each specimen was cut using 125 mm x 125 mm template. In this specimen preparation process, all diagrams were drawn on back face of given fabric. After drawing, each panel were cut carefully and stitched by folding 12 mm by aiding single needle lock stitch machine. After stitching turned sewn specimen to get face area and each edge were cut as 6 mm to reduce sewing distortion. After using metallic mounting devices, prepared samples were mounted on polyurethane specimen tube and there were applied tape cover to avoid fraying edges of composite specimen. And this covering application was wrapped additionally 1.5 cm area of circumference of specimen complex. And 6 mm was gap was taken from each tube ends. Prepared pilling specimen on polyurethane tube were kept into pilling box and launched pilling operation and according to ISO standard report revolution were adjusted as below.

v  For woven fabrics: 5 hours 18000 revolution
v  For knitted fabrics: 3 hours 10800 revolution
v  Recommended round per minute value: 60 RPM

After completion of pilling test all stitch applied were removed and separated specimen from polyurethane and passed to the assessment process.  

Assessment: After practical practical test, output specimen was inspected in assessment box with proper lighting in dark chamber. And samples were assessed using 1 to 5 grades and those are given below table.
                                         Table 1: Grey scale and outcomes
Grade
Description
5
No pilling or fuzzing found
4-5
Small pilling or fuzzing can be seen
4
Bit pilling can be seen
3-4
Normally pilling and fuzzing can be seen
3
Lot of pilling  can be seen
2
Highly pilling area can be seen
1-2
Huge pilling and hole area can be seen
1
Maximum pilling and huge hole made area can be seen
                           
After assessment all result compare with customer requirement and then decide pass or fail particular samples. Commonly below grade 3 is considered as reject level of testing sometime it may be changed according to the customer requirement.